Inspector Packer

Company: Johns Manville Corp
Location: Cleburne
Posted on: June 13, 2021

Job Description:

Under general supervision of Department Superintendent & direction of Shift Supervisor, tends take-off end of an insulation unit. Working from general verbal and written instruction and according to established operating procedures, performs the following duties:

Performs any duties connected with the take-off end of the machine that are necessary to inspect, remove, pack, scrap, or otherwise dispose of all material that comes from the machine.

Removes completed rolls or pieces of wool from windup and starts new rolls; accurately weighs and records weights of rolls and pieces as required; package material by hand or by means of packaging equipment; identifies each package in the prescribed manner, and stacks roll or package on a cart, pallet or other prescribed area. Handles carts as required.

Observes material coming off machine for all types of visual and physical defects such as improper thickness or density, registration, dirt. wet spots, damage and poor workmanship. Asides defective material for disposition by others. Records required data on prescribed report form. Reports consistent defects to Machine Chief or Supervisor so that corrective action can be taken.

Monitors windup compression. Informs Machine Chief if adjustments are required.

Assists as directed in all duties pertaining to a product change on the cold end including assisting in setting up slitter knives, facing/adhesive application equipment, printer, etc.

Assists other members of crew in starting up unit, changing unit over from one product to another, and in shutting down and cleaning unit, including cleaning of oven flights, sizers, suction boxes, etc.

Prepares packaging material for use including, Stencil packages, bags, labels & cartons applies labels, cuts poly for wrappings; supplies and changes rolls of poly; assembles cartons.

Handles and removes scrap from machine area, baling it or disposing of it in the prescribed manner.

May use Fork Truck in some operations. Must have a valid Manville Fork Truck Operators License to operate Fork lift.

Notifies Machine Chief and Supervisor regarding production of questionable quality material.

As required, assists and relieves other members of crew.

Observes for malfunctions of equipment and for unusual operating conditions and notifies Machine Chief so that corrective action can be taken.

Uses safe work practices and reports hazardous conditions. Wears safety equipment as required.

Occasionally instructs new or less experienced employees on the job.

Performs clerical duties necessary to maintain proper records relative to the work performed, including initiating of inventory control records, recording and identifying good production and scrap by causes.

Keeps equipment, work areas and other prescribed areas clean and orderly.

Perform, other related duties as directed. Operates facing paper application equipment including, sets up and maintains adhesive system; changes facing paper rolls and maintains proper registration; maintains printing systems for proper printing and adequate ink supplies.

This job requires periodic, non-repetitive manual lifting of weights that may exceed 50 pounds and requires a moderate to high degree of physical agility and endurance.

The above sets forth the major work performed and serves the purpose of recording these items of work for job evaluation rating. It is understood that other work and duties not specifically listed may be assigned by the Supervisor.

Detail Duties

Develop a thorough knowledge and maintain expertise in all phases of unit operation under your direction.

Keep work area clean, orderly and 5S'ed. Manage daily housekeeping duties and complete other housekeeping assignments on time as directed.

Inspect all material before packaging. Inform Machine chief of any problems.

Sets scrap aside or on carts to be removed from packaging area.

Actually record production, scrap and trim as directed

As SPC Person accurately weighs and records weights of rolls or boards as required. Calculate density percentage.

Operates facing application equipment including, sets up and maintains glue application, changes facing rolls and maintains proper registration.

Break Person Details and Housekeeping Duties

Keep work area clean, orderly and 5S'ed. Manage daily housekeeping duties and complete other housekeeping assignments on time as directed.

Prepares packing materials for use, including: stencil packages, bags, labels and cartons, applies labels, cuts poly for wrapping, supplies and changes rolls of poly, assembles cartons. At the start of each shift the Break Person will check the Product Specification in the Q.C. lab for label type, number of labels and label placement for the products to be run during the shift.

Keep packaging material on cold end stored properly without creating safety hazard in packaging area.

After change remove old packaging back to servicer's area and store material properly.

Daily blow down, sweep and keep clean all areas of all levels and equipment of unit from packaging area to discharge end of oven. Clean and sweep aisle on both sides of unit from packaging area to oven discharge. This includes windups, conveyors, cut-off knives, pull thru, hot tables, paper pit, slitter knife platforms, cooling chamber, bandsaws, refeed equipment and etc.

The HERM break persons will also blow down and clean the equipment along the north wall; refeed equipment, vacuums, over control panel.

Keywords: Johns Manville Corp, Dallas , Inspector Packer, Other , Cleburne, Texas